From brief to fleet.

One operational challenge. Seventeen purpose-built trailers. A complete project taken from consultation and engineering through Australian manufacturing, testing and fleet delivery.

The operational brief

Understand the operation first.

Ben demonstrating the GLT trailer controls inside the truck cab

The design brief was shaped around four connected requirements. Solving only one would not create the complete operational result.

01

Move a difficult product

Support loading, transport and discharge without relying on a standard off-the-shelf approach.

02

Maximise usable capacity

Reach approximately 38 cubic metres while controlling side-sheet movement when fully loaded.

03

Contain and protect

Keep the product contained and protect critical working components during transport and discharge.

04

Simplify driver operation

Make daily access, loading, monitoring and tipping more straightforward and controlled.

The complete process

One project. Four connected stages.

01

Understand

Define the material, operating environment, driver needs and performance requirements before design begins.

02

Engineer

Translate those requirements into body geometry, capacity, controls, safety systems and component selection.

03

Manufacture

Carry one approved design through fabrication, assembly and fit-out while maintaining consistency across 17 builds.

04

Test

Check containment, tipping, hydraulic, electrical and operational systems before every unit is signed off.

Purpose-built engineering

Designed around the job—not a generic specification.

01

Pressed side sheets

Pressed body sides help manage bulging while supporting the required internal volume.

02

Approx. 38m³ capacity

The narrow-body design was developed to maximise usable capacity within the operating requirements.

03

Driver-side connections

Main hookups were positioned for easier driver access without reaching into the centre of the combination.

04

Remote operation

Electric landing legs and rollover tarps can be operated remotely to reduce repetitive manual tasks.

05

Live load monitoring

Onboard scales allow the operator to monitor how much product is being loaded in real time.

06

Tipping stability

The iROS system monitors trailer angle, warns of excessive lean and can interrupt further body lift at the critical setting.

07

Floor vibrator

An in-cab-operated floor vibrator helps loosen material that may not discharge freely during unloading.

08

Containment and protection

Leak-resistant access doors, shedder plates and relocated lights help contain product and protect key components.

People and production

One design, built consistently 17 times.

GLT team manufacturing trailers in the workshop
Australian engineering and manufacturing carried the project from approved design into a complete fleet.

More than the sum of its components.

Engineering, steel and aluminium fabrication, fit-out, finishing, supplier systems and quality checks all had to come together in the same sequence—on every unit.

Cross-team delivery Engineering, fabrication, assembly, fit-out, paint, finishing and quality.
Specialist supplier integration Suspension, braking, weighing, tipping safety and discharge systems incorporated into one design.
Repeatable quality Consistent appearance, controls, components and operation across the completed fleet.
The project film

See the complete journey behind the fleet.

From Brief to Fleet project film preview

From operational challenge to operational fleet.

Challenge. Innovation. Craftsmanship. People. Partnerships. The complete project story.

Project film coming soon
Proving the result

Built to perform. Then tested to confirm it.

GLT trailer undergoing operational testing

The same checks across every unit.

The testing program examined containment and the way the complete trailer operated—not only the finish of individual components.

Water and seal integrity checks
Controlled tipping cycles
Hydraulic and electrical operation
Tipping stability and warning systems
Floor-vibrator and discharge equipment
Final visual inspection and fleet consistency
The completed fleet

The fleet is the outcome. The process is the story.

Completed purpose-built GLT trailer fleet

17 units. One operational outcome.

A consistent fleet with the same core design, operating systems and quality standard—created to make day-to-day operation more controlled, practical and repeatable.

Operational consistency

Common controls, equipment and systems across the entire 17-unit fleet.

Capacity and containment

Body design and protection details developed around the product and required payload volume.

Fleet-scale delivery

One engineered solution repeated through Australian manufacturing, inspection and testing.

GLT TRAILERS

Capability Statement

Engineering, manufacturing and project delivery for Australian transport operations.

GLT CAPABILITIES
GLT capabilities

See what GLT can bring to your next project.

The capability statement will provide a broader overview of GLT's engineering, Australian manufacturing, project delivery and ability to develop transport equipment around real operating requirements.

Engineering and consultation
Australian manufacturing
Purpose-built trailer solutions
Fleet-scale project delivery
Testing and quality control
Specialist supplier integration
Capability statement coming soon Discuss a project

Have an operation that needs something different?

Talk to GLT about the application, the operational challenge and what your next trailer or fleet needs to achieve.

Talk to GLT